Systems Pipework

HOT TAPPING SERVICES

Save Time and Money with Systems Hot Tapping Services...

Hot Tapping Live Pipework Connection

Make live connections into your pipework without interrupting the flow of the main pipeline network. Modify, make repairs or add components to the network easily and  safely for pipelines up to 60 bar pressure. 

Hot tapping can be used for process pipework, district heating and cooling, building services, gas and oil networks and water distribution amongst others. Pipeline materials can vary from plastic and composite to stainless steel.

Hot Tapping can be implemented on the following pipe networks;

  • Process Plant Pipework
  • Building Services
  • Heating & Cooling Systems
  • Gas, Water & Waste Water Pipework

Hot Tapping has a Diverse Range of Applications...

Typical applications include:

  • Maintenance, repair or modifying elements of pipe networks
  • Adding new components like valves, sensors and pumping stations to pipe networks
  • Connecting new plant processes to main pipe networks
  • Adding pipework branches to expand the network coverage
  • Installation of bypass branches to conduct mainline repairs

Hot Tapping Can Save You Time and Money!

No need to stop the plant – make live connections while operations continue.
Systems Group and Tonisco Hot Tapping Services

Pipeline maintenance and modification work can be performed without closing the line and without any interruption to the pipeline operation.

Hot tapping is cost effective, safe, easy to implement and environmentally friendly.

Systems in partnership with Tonisco can deliver the Highest Quality Hot Tapping Service.

Systems Group only use the highest quality TONISCO® Equipment which has been designed and tested in accordance with strict regulations and proven over many years in the field.

This all adds up to a fast reliable service that will greatly assist your plant efficiency.

Hot Tapping Machine

How Hot Tapping Works:

Hot tapping machines are designed for making entries into live pipelines under pressure, thus keeping the process running!

7 simple steps to Connect a new pipework branch:

  1. The hot tapping compatible ball valve saddle is welded or bolted onto the main pipeline
  2. A ball or gate valve is connected to the flange of the saddle
  3. The hot tapping drilling machine is mounted to the valve and the assembly pressure tested.
  4. The main pipe is drilled and a pressure gauge confirms the pipe penetration.
  5. The valve is closed and the hot tapping machine removed.
  6. The new branch pipeline is connected to the valve (welded or bolted).
  7. The Valve is opened connecting the new pipework branch

Why Systems is the first choice for Hot Tapping Pipework Engineering:

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One Stop

We can provide complete service pipework engineering

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Skilled Workforce

Our Highly Skilled, Fully Trained and Qualified Engineers will ensure your job is completed to exact specifications

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Cost Effective

We will save you money with competitive rates and cost effective solutions

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Experience

Our 40 years of experience will ensure successful completion of your project

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Versatile

All types of pipework undertaken including gas, medical, process, water, steam, compressed air and hydraulic

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High Standards

Services are provided to the highest standards of reliability and we are accredited to Chas, Constructionline, Gas Safe and Safe Contractor approved.

National Coverage

We have design and manufacturing facilities in England and Wales and engineering teams throughout the UK

Rapid Response

We offer a quick response breakdown repair service.

Professional Service

We work to professional industry standards

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Tailor Made

We can tailor make any project to your specifications or provide a complete design service

"To find out how hot tapping can help your company save money and help you operate more efficiently contact us today:"

01656 733791, 01656 734101